Iron Gate Estate is one of the Hunters finest boutique wineries.
 
Hunter Valley Wines Pty Ltd purchased the land as a paddock
in 1996. We planted Semillon, Verdelho and Shiraz vines the same
year. Chardonnay vines were planted a year later, and more Shiraz
and Cabernet Sauvignon the year after that.
Our land is 40 acres with 25 acres under vine. We crop at around four tonnes to the acre, which means we crush around 100 tonnes each
year from which we produce between 5-6,000 cases (60,000 to 70,000
bottles). There are around 1,000 vines to the acre which
means that each vine produces on average 4 kilos of grapes to make
3 bottles of wine.
The first vintage was in the year 2000 while the cellar door and
tasting area were under construction. The cellar door opened in
September 2001. The roof tiles were imported from Spain, and the
floor tiles in the cellar door are also Spanish. The tiles below
the bar and on the seat in the courtyard are hand painted by John
Cliff of Newcastle University. The gates
from which the Estate bears its name are handmade by Paul Simpson
in Queensland who is among the leading blacksmiths in the world.
 
Our first vintage was 2000. From 2001 all our wines were produced
on site.
For a full list of our wine releases and tasting notes to accompany
each, please see our wines page.
 
As you turn in from Oakey Creek Road and draw to a halt before our
main building, an ambience of Tuscany and southern Spain diffuses
through the senses. French roof tiles compliement the soft rendered
facade of the cellar door.
Step inside our large entranceway and through the hand-wrought
iron gates from which the Estate takes it's name. As you enter,
Spanish tiles are underfoot, and you will have the opportunity to
take in the hand-tiled facade of our cellar door wine tasting area.
A warm fireplace and antique bench provide a restful interlude
inside. Before or after tasting our wines, please step out to our
rear courtyard to take in the tranquil sounds of the fountains.
If you are with a large group on a fine day there is a good chance
you will be tasting our wines outside.
 
We utilise the finest stainless steel wine production vats
and equipment imported from Italy to allow precision crafting of
our wines.
Our vessels/tanks are fabricated from Italian high-grade (316)
stainless steel. Each vessel has a mirror polish inside to aid efficient
cleaning and hygiene.
All our wines are made from grapes hand picked from Iron Gate Estate's
vineyards to minimize damage to the fruit prior to crushing. The
grapes are received by the winery in a V shaped hopper and brought
by conveyer to the Crusher/Destemmer.
The
bunched grapes travel along a drum with holes in the outer shell.
Inside the drum are beaters, which rotate and push the grapes off
the stems through the holes in the drum wall. The stems continue
down the drum, are collected and composted.
The grapes then pass through two rubber rollers, which split the
grape open, and the "must" (skin, seeds, and juice) pumped
through the cooler.

In
white wine production the "must" is pumped into the computer
controlled press. The press is a drum with an air bag in the middle
and sieves in the side. When the air bag is inflated it presses
the grapes against the walls. The juice passes through the sieves;
the skins and the seeds stay inside. The more the bag is inflated,
the harder the press, and this can result in higher levels of phenolics
being released from the grape skins which cause harshness in the
final wine. At Iron Gate we only apply half the pressure of most
wineries, helping to soften our style of wine. This means we produce
less juice per tonne of grapes than many wineries, but results in
a premium wine with high quality.
Next, the juice is pumped to our white wine fermenters, and the
fermentation started by adding yeast. There are hundreds of different
yeasts that can be used depending on the style and characteristics
of the desired wine. The yeast converts the naturally occurring
grape sugars into alcohol. This process gives off heat, and the
juice would naturally heat up if left to itself. The bands on the
fermenters, two thirds of the way up, enable us to pass coolant
around the system to keep the temperature constant. As the temperature
rises aromas and flavours can be lost from the finished wine. We
use a lot of computer control in the winery and one of the main
areas is in temperature control. When the fermentation is over we
remove the wine, filter and temperature stabilize it until we end
up with a finished white wine ready to bottle. The whole process
takes around four months.

In the case
of red wine, the process is a little different. We pass the "must"
through the cooler, but do not go through the press at this stage.
This is because if a red grape is cut open, the juice is colourless
like a white grape. The colour and tannin of a red wine comes from
the skin, and the way we extract this colour and tannin is to ferment
with the skins, seeds, and juice. We put the skins, seeds and juice
all in to the red fermenters, start the fementation by adding yeast
the skins come up to the surface if they are allowed to stay there
they dry out and will not extract their colour.
In the past, the fermenters had open tops and two or three men
with long poles would keep pushing the skins down into the liquid
to keep the skins moist. This was known as "cap plunging".
These days the most common method is "pumping over" where
juice is pumped from the base of the vessel and sprayed back into
the top. This keeps the skin moist and allows the extraction to
occur.
When
we make our softest style of red wine we use an Italian made fermenter
with pistons which recreate the traditional "cap plunging"
style with modern technology. One side of the skins is pushed down
at a time, with computer control ensuring just the right rate of
"cap plunging".
When the fermentation is over and the colour and tannin extracted
to the required degree, the skins, seeds and juice are pumped back
to the press, the skins and seeds separated out and the red wine
pumped into barrels, where it stays in our case for between 12 and
14 months.
You may be interested to know that our bottle shape is called "reverse
taper claret" and is wider on the shoulder than on the base.
The bottle is about a centimetre higher than most other bottles,
but still fits in the fridge safely.

All Iron Gate wines are closed with corks. The merits of cork as
compared to screwtop or Stelvin closures has been the subject of
much press publicity. The reasoning behind screwtops is to avoid
the possibility of "cork
taint" which occurs on occasion in cork closures due to
the difficulty of cleaning a naturally occuring chemical called
2,4,6 trichloroanisole (TCA) from the cork.
The exact level of cork taint in Australian wines is quite hotly
debated. Estimates range from one to seven per cent. Recent publicity
from the major wine companies estimates cork tainted wines at around
10%. These major wine manufacturers are predominately in favour
of screwtop or Stelvin closures. In our experience and, perhaps
due in part to our state of the art winemaking process, our "cork
taint" figure is substantially lower, perhaps 1 or 2 %.
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